Bengaluru-36 +91 7207904822  |  acelean6sigma@gmail.com

Achieving Competitive Excellence

Lean | Quality | Operational Excellence | Digital Transformation

A consulting and training organization driving operational excellence, workplace safety, productivity improvement and sustainable business transformation across industries.

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4core service areas
6step approach, from gap analysis to capability building
3belt levels: Yellow, Green and Black
4ways to work with us

Hands-on implementation, not just recommendations

We use globally recognized methods such as Lean Manufacturing, Six Sigma, Kaizen, 5S, TPM, EHS and continuous improvement to help organizations raise efficiency, reduce waste, improve quality and strengthen compliance.

Practical industry expertise combines with data-driven methods, so clients see measurable results and long-term value.

Customized solutions in

  • Lean & Six Sigma Implementation
  • Safety Audits and Risk Assessments
  • EHS Management Systems
  • Process Optimization
  • Operational Excellence Programs
  • Training & Capability Development
  • Productivity and Quality Improvement
  • Compliance and Industrial Safety

Core consulting services

Lean Manufacturing & Operational Excellence

  • Lean System Design (WPS, FLS, ACE, TIMS)
  • Value Stream Mapping, Activity Analysis & Line Balancing
  • Cardboard Engineering, Lean Layout & Simulation
  • 5S, Kaizen, Poka-Yoke & Visual Management
  • TPM, Standard Work, Shop Floor Management & Lean Leadership
  • Flow, Pull, Lean supply chain & Waste Elimination Systems

Lean Six Sigma & Quality

  • Lean Six Sigma Training & Certification (Yellow, Green & Black Belt)
  • DMAIC / DIVE Projects
  • Data Analytics, Root Cause Analysis & CAPA
  • SPC, MSA & Process Capability
  • ISO, QMS & TQM Support
  • Internal & System Audits (EHS & Safety)

Continuous Improvement & Strategy

  • Hoshin Kanri & X-Matrix Deployment
  • Cost Reduction & Productivity Improvement
  • Quality Circles & Employee Engagement
  • Enterprise Continuous Improvement Programs
  • Simplification, Standardization & Industrialization (SSI)

Industry 4.0 & Digital Transformation

  • MES & SCADA Solutions
  • KPI Dashboards & Performance Monitoring
  • Digital Quality & MRB Systems
  • AI-Based Safety & Compliance Solutions
  • Automation & Process Digitization

Industries we serve

Manufacturing

Lean system design, line balancing, 5S and TPM to cut waste on the shop floor.

Engineering

Value stream mapping, lean layout and simulation, and Six Sigma projects.

Warehousing

Flow, pull and visual management for faster, safer material handling.

Logistics

Lean supply chain design, standard work and KPI dashboards.

Service sectors

Process optimization, quality improvement and compliance support.

Our approach

  1. Assessment & Gap Analysis
  2. Pilot / Lighthouse Projects
  3. Future State & Layout Design
  4. Material & Process Flow Optimization
  5. KPI Deployment & Visual Management
  6. Employee Capability Development

Why Ace Lean6Sigma consultants

Practical implementation expertise

Hands-on delivery on the shop floor, not just recommendations.

Proven ROI-driven results

Improvements tied to measurable results and long-term value.

Strong manufacturing and quality background

Methods shaped by real manufacturing and quality practice.

Global exposure

Globally recognized methods, applied to your context.

Sustainable improvement culture

Capability building so the gains last.

Engagement models

  • Consulting Projects
  • Interim Leadership Support
  • Corporate Training & Workshops
  • Remote Advisory Services

We focus on hands-on implementation and sustainable results.

Start a conversation

Let's talk about your operation

Tell us what you want to improve. We will reply by email or phone.